Wrap IT Solutions
Composite materials are made of a polymeric resinous matrix and a reinforcement sheet.
These solutions are meant to improve fitness for service of metallic components by mitigating in-service defects and providing structural strengthening.
The solutions address two main problems::
- Metal Loss Defects
- Through Wall Defects
Customers can opt for a full engineered compliant composite wrapping or just for a traditional solution.
Composite Wrapping Solutions
Solvent-Free Epoxy Resin in a Fiber Mesh
Epoxy Resin: Polyester Reinforcement
Phenol-Formaldehyde (Novolac) Epoxy Resin in a Glass Fiber Mesh
Epoxy Resin: Glass Reinforcement
Acrylic Ester Emulsion in a Fiber Mesh
Epoxy Resin: Polyester Reinforcement
Polyurethane Resin in a Fiber Mesh
Epoxy Resin: Polyester Reinforcement
Heat-Activated Filler-Based Solvent-Free Epoxy Resin in a Glass Fiber Mesh
Epoxy Resin: Polyester Reinforcement
Belzona Superwrap II
Epoxy Resin: Polyester Reinforcement
Wrapping Solutions
Traditional and compliant solutions can be used together. Typical applications include piping, pipeline, and accessories, caissons, raisers, tanks and vessels among others.
Traditional Composite Solutions
Solution is not mathematically engineered but rather based on historical performance.
The composite system is not tested as a whole against industry recognized standards
Compliant Composite Solutions
Resin and reinforcement are pre-qualified against industry recognized standards
The solution is mathematically engineered, applied, and supervised by factory-trained personnel
Seamless Flexible Protection for Thermal Insulation
Tank Base Sealing
Corrosion at the base of tanks typically initiates at the chime area, the crevice between the steel tank and its foundation, most often as a result of water ingress exacerbated by poor drainage or unfavorable foundation slope. Belzona solutions are designed to seal this critical interface while still allowing trapped moisture to safely migrate out, helping to mitigate corrosion and extend asset life.
Engineered Solutions - Superwrap II
Composite Design
100% solids Epoxy Resin strategically designed for ease of application and curing together with a Hybrid Carbon/Glass Reinforcement Sheet.
Pre-Qualification
Resin reinforcement system pre-qualified to the requirement of ISO 24817 and ASME PCC 2.
Training
Training schools provided by composite repair system manufacturer (Belzona) and designed to the requirements of ISO 24817 and ASME PCC 2.
Design, Application & Supervision
Repair designs monitored by Belzona Corporate, application, and supervision carried out by certified personnel with valid identification.
Engineered Solution Superwrap II - Ensuring Compliance
Engineered Composite Solutions Examples
Corroded thread-o-let suffering from metal loss repaired and reinforced to withstand 1,250 psi
Pressurized riser suffering from